浅谈液压夹具在转向油缸铸造缸盖加工上的应用

随着液压夹具在机械加工中运用推广,该公司引用液压夹具多年来取得一定成效,文章针对转向油缸的铸造缸盖铣、钻序前后加工工装进行对比分析,重点突出应用全自动液压夹具后可提升装夹效率、加工质量以及降低劳动强度等,可以在不添置设备的情况下,满足产能提升的需求。     

一种液压摩擦焊机电液系统研究与试验

针对海上石油平台、海底输送管线维修的需要,提供了一种液压摩擦焊机液压和电器系统设计思路,通过参数计算、电液控制系统设计,研发了一种液压摩擦焊机,通过对DH38钢摩擦叠焊单元成型工艺试验,发现焊接接头拉伸强度达到了母材强度的76%以上,验证了液压摩擦焊机的可靠性能,通过该研究的应用,可对海上石油平台、海底输送管线的维修起到积极作用。     

液压阻尼孔的宽温度范围流动特性试验研究

研制一种适合对各种液压孔口或缝隙进行高低温流体力学试验的新型试验装置，运用该装置对具有不同几何参数的液压阻尼孔进行在-50~80℃宽温度范围内的流动特性试验，研究以普通抗磨液压油HM46和低温抗凝减振器油TITAN SAF 5045为工质及其温度变化时对液压阻尼孔流量-压力特性曲线、幂指数和流量系数的影响，研究表明，在低温条件下，液压阻尼孔的流量系数均因油液黏度增大、流动性变差而呈线性下降的趋势，从宏观上看，HM46通过液压阻尼孔时的流动稳定性较差，其对应流量系数的下降幅度明显大于TITAN SAF 5045对应的下降幅度，厚壁小孔流量系数的下降幅度明显大于薄壁小孔对应的下降幅度。研究所获得的新型试验装置、试验数据分析方法和具体理论公式为深入研究和优化现代液压元件在宽温度范围内的动态性能提供新型试验平台与理论基础。     

Combined constant speed control method for a wind generator equipped with hydraulic energy storage

A wind generator equipped with hydraulic energy storage (WG‐HES) uses hydraulic transmission systems instead of gearbox transmissions, thus eliminating high‐power converters and reducing the tower‐top cabin weight. When there is no wind or the wind speed is extremely low, the pressured oil released by accumulators is used to drive a motor to operate at a constant speed, thereby generating constant‐frequency power. However, few studies have examined the constant speed control characteristics for generating electricity using only an accumulator group. In this study, a combined constant speed (CCS) proportional–integral–derivative (PID) control method based on “variable displacement and throttling” is proposed, which includes two closed loops and one regulating loop. First, a simulation model of the CCS PID control method for a variable motor was established in the Simcenter Amesim program. The influence of different PID parameters on the anti‐interference ability of the constant speed control of the motor was analyzed under a given load step. Then, we obtained the range of control parameter values and a set of optimal values. Second, the effectiveness of the CCS control method and the accuracy of the simulation results were verified on a 600‐kW WG‐HES system prototype. The results verified that the CCS control method has good anti‐interference ability and can meet the requirements of constant speed control for a variable motor under the best PID parameters. These results can provide a basis for developing control strategies for WG‐HESs when there is no wind or at low wind speeds.     

Three‐dimensional numerical simulations of smooth,asymmetrically roughened,and baffled culverts for upstream passage of small‐bodied fish

Traditional box culvert designs lead to development of high velocity zones in the culvert barrel that often impede upstream migration of fish. Herein, three‐dimensional Reynolds‐averaged Navier‐Stokes (RANS)‐ and Large eddy simulation (LES)‐based computational fluid dynamics (CFDs) simulations were performed to compare the effectiveness of smooth, asymmetrically roughened, and corner‐baffled barrels, in creating low‐velocity zones (LVZs) and providing opportunity for upstream passage of small‐bodied fish. The results revealed distinctive benefits provided by the asymmetrically roughened and corner‐baffled barrels relative to the smooth barrel. Cross‐sectional asymmetry, corners, and obstructions are important factors that contribute to the generation of LVZs conducive to fish passage, albeit contiguity of LVZs is required, particularly for weak swimmers. The study demonstrates the adequacy and effectiveness of CFD models to complement traditional laboratory studies in understanding basic mechanisms beneficial to fish passage and to provide insights into future designs.     

压裂管汇无损检测方法改进

:按照现有无损探伤检验标准检验合格的压裂管汇在压裂作业时出现了管件刺漏、爆裂等情况。分析了压裂管汇中管件结构的特点和现有的无损检测方法的适用性。增加了管件的检测部位,改进了检测方法,并研制出了能检测不同形状和尺寸管件的超声波探头和比对试件。采用改进的无损检测方法,检测出不合格管件数增加44.9%。新增加检测部位后,检测出不合格管件数增加63.7%。目前已应用改进的无损检测方法1 a多,在压裂作业时未出现高压管件刺漏或爆裂情况。     

环形供热管网水力工况设计方法研究

为提高环形供热管网水力工况运行稳定性,提出了基于模糊PID控制的环形供热管网水力工况控制方法。构建环形供热管网水力工况控制的约束参量模型,在此基础上采用回归模型逼近方法构建其测试指标集,结合自适应融合反馈跟踪方法进行环形供热管网水力工况信息的融合处理,并从中提取分布特征量;采用模糊PID控制方法调节提取结果的输出稳定性,实现环形供热管网水力工况优化设计和自适应控制。仿真结果表明,采用该方法进行环形供热管网水力工况控制的稳定性较好,自适应控制能力较强,实现了环形供热管网水力工况优化调节。     

斗轮取料机液压控制系统的故障分析及改进

针对臂式斗轮取料机运行中抖动现象,进行了故障分析和排除,并对其液压原理和元件选型进行了优化及改进,为相关液压系统的故障分析和设计选型提供参考。     

[可靠性建模及试验技术]重型机床液压元件油液污染退化量分布剖面可靠性建模

针对重型机床液压系统故障频繁且多与油液中的固态颗粒污染物相关的问题，进行了油液污染趋势变化试验。通过时域分析获得了油样颗粒数的有量纲和量纲一参数，通过Q-Q图和K-S检验分析有量纲参数，污染颗粒数是退化量服从正态分布的退化数据。进行了油液污染与环境相关性分析试验，采用相关系数法分析得到，颗粒数变化量与一定范围内的温度、流量、压力的相关性小；将液压元件分为管路、阀、过滤器三类，用直径5 μm左右的颗粒和直径大于15 μm的颗粒分别研究管路及阀件的堵塞和磨损情况，以过滤器过滤精度大小的颗粒研究过滤器的堵塞情况，设定ISO4406标准20/17级对应的颗粒数为阈值，利用退化量分布建立了液压元件单一故障模式的可靠性模型；利用竞争失效模型将上述模型融合为多故障模式下的可靠性模型。     

An innovative technology of directional propagation of hydraulic fracture guided by radial holes in fossil hydrogen energy development

Conventional hydraulic fracturing fails to develop low permeability reservoirs of fossil hydrogen energy that are not located in the direction of maximum principal in-situ stress. A new technology of fracture propagation guided by radial holes is proposed, which can realize directional propagation of hydraulic fracture along radial holes in fossil hydrogen energy development. In order to verify this new technology, a model of radial holes combined with hydraulic fracturing is established by the ABAQUS extended finite element method. Simulation results show that radial holes play a guiding role in fractures propagation. The influence extent of seven factors on the directional propagation of hydraulic fracture is listed as follows (from strong to weak): azimuth of radial holes > horizontal in-situ stress difference of fossil hydrogen reservoir > injection rate of fracturing fluid > Young's modulus of rock > permeability of fossil hydrogen reservoir > Poisson ratio of rock > viscosity of fracturing fluid. True tri-axial experiment is carried out to verify the accuracy of numerical simulation, and the result is consistent with numerical model, which indicates that numerical simulation is reliable.